Structural Steel & Metal
Hollow Section / Tube Steel Weight Calculator
Calculates HSS (hollow structural section) tube weight by dimensions
Updated May 13, 2026 · Live
What this tool does
Calculates HSS (hollow structural section) tube weight by dimensions.
Formula Used
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How the hollow section / tube steel weight calculator works
Calculates HSS (hollow structural section) tube weight by dimensions. The calculator takes your dimensions and supplier rates, applies a standard US construction formula, and returns a quantity with an indicative cost. Every figure is an estimate — site conditions always move the final number.
Typical US structural steel and metal wastage
Structural steel is cut to length at the mill, so on-site wastage is near zero. Add 5% for fabrication offcuts and drilling swarf if not already in the shop drawings. Our defaults reflect common US trade allowances, and can be adjusted upwards for non-standard geometry or downwards where experience supports a lower figure.
What this tool does not do
It does not replace a professional quote, factor regional pricing, assess structural adequacy, or confirm building code compliance. Those remain the responsibility of a suitably qualified designer, engineer, or your local building official.
On-site considerations for hollow section / tube steel weight
Every structural steel element must be designed by a licensed structural engineer per AISC 360 (LRFD or ASD). Do not install anything without stamped, sealed drawings.
Codes and compliance
Structural steel falls under IBC Chapter 22 and AISC 360. Fire protection (intumescent paint, gypsum board, or spray-applied SFRM) must meet IBC Table 601 hourly ratings. When in doubt, file a pre-application question with your local building department — early clarity is cheaper than a corrective inspection.
Before you order
Order steel pre-primed with at least a one-coat zinc-rich primer. The fire-protection contractor applies intumescent topcoat on site to the rated thickness. Cross-checking the calculator’s output against a supplier quote helps catch differences in pricing assumptions — ask for exact product specifications (grade, finish, batch number) and confirm delivery timescales against your programme.
Adjusting the defaults
Every input in this calculator is editable. Enter your own dimensions, supplier prices, and wastage allowance — the output recalculates instantly. If the defaults feel off for your region or project type, your own numbers always override them.
Using this hollow section / tube steel weight calculator alongside other BuildMetricLab tools
This calculator works best as part of a planning workflow. Pair the quantity with our project contingency, labor-hours, and material-cost calculators to build a complete estimate before you pick up the phone to a supplier. All BuildMetricLab tools run entirely in your browser — no sign-up, no data sent anywhere, and every formula is shown on-page so you can audit the math.
Sources & methodology
This tool calculates the weight of rectangular or square hollow structural sections (HSS) by subtracting the inner cross-sectional area from the outer cross-sectional area, multiplying by length and steel density (0.2833 lb/in³). The formula used is: Weight (lb) = [(H × W) − (H − 2t) × (W − 2t)] × length (in) × 0.2833, applied across a specified quantity. Wall thickness is treated as full nominal thickness, which is a standard conservative simplification in estimating; AISC tabulated weights use a design wall thickness of 0.93 × nominal, so results may run approximately 7% high compared to published AISC section tables.
Frequently asked questions
Are hollow section / tube steel weight calculator results accurate enough to order materials?
Use them as a starting estimate only. Verifying the final quantity with your supplier or contractor before ordering is good practice — site conditions, wastage and cut-offs all affect the true figure.
What wastage percentage should I use?
The calculator defaults to the typical US trade allowance for structural steel & metal. Increase it for complex cuts, awkward shapes, or first-time DIY. The default wastage allowance reflects common trade practice; values lower than the default may underestimate offcuts.
Does this replace professional advice?
No. This tool is a planning estimator. For work that affects structure, building code compliance, gas, electrical, plumbing, or drainage to a public sewer, consult a licensed contractor or design professional.
Can I change the unit prices?
Yes — every price field is editable. Plug in your supplier's quote to get a total that matches your project.
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